Motor Rewinding

Professional motor rewinding for DC and AC, LV and HV motors up to 11 kV. ISO 9001:2015 certified.

Motor Rewinding Instead of Replacement

At GEF Technologies Sdn Bhd, we specialize in professional motor rewinding services for DC and AC, LV and HV motors up to 11 kV. With over 20 years of engineering expertise and ISO 9001:2015 certification, we deliver reliable, efficient, and long-lasting motor repair solutions trusted by industries across Malaysia.

  1. 1
    Cost-EffectiveExtends the life of motors at a fraction of replacement cost.
  2. 2
    Reduced DowntimeFaster turnaround compared to sourcing new equipment.
  3. 3
    Restored PerformanceProper rewinding ensures efficiency is maintained or even improved.
  4. 4
    SustainabilitySupports circular economy by reusing existing assets.
Motor Rewinding

Typical Motor Rewinding Process

Our rewinding procedures are performed in accordance with EASA AR100-2020 and IEC 60034 standards. Such a process typically involves the following steps:

A

Inspection & Diagnostics

Testing insulation resistance, winding condition, and root-cause analysis to fully understand the extent of damage before proceeding.

B

Stripping & Cleaning

Removal of damaged windings and preparation of stator core for insertion of new coils. Dry-ice blasting and washing bay used for thorough cleaning.

C

Coil Manufacturing

Making of precision-formed coils with insulation for protection. Each coil is manufactured to exact winding data specifications.

D

Stator Rewinding & Impregnation

Winding insertion, connection, and resin impregnation. For HV motors, resin-rich coils are used for superior insulation performance.

E

Curing & Machining

High temperature curing of resin in temperature-controlled ovens for long-term durability. Lathe machining ensures correct fitment of all rotating components.

F

Testing & Quality Assurance

Perform various electrical tests (surge, hi-pot, insulation resistance) and mechanical tests (vibration, bearing noise) to ensure quality before dispatch.

G

Delivery & Commissioning

Paint job and preparation for reinstallation at customer site. Our team can assist with on-site commissioning and laser alignment.

Rewind of a High Voltage motor with resin-rich coils

Rewind of a High Voltage motor with resin-rich coils

Rewind of DC motor stator

Rewind of DC motor stator

Rewind of a chiller motor with soft coils

Rewind of a chiller motor with soft coils

Rewind of a submersible pump motor

Rewind of a submersible pump motor

Frequently Asked Questions

How long does motor rewinding take?

Depending on motor size and copper wires used, turnaround ranges from 1 to 8 weeks. Emergency jobs can be expedited — please contact us for urgent requirements.

Will rewinding affect motor efficiency?

When performed to EASA AR100-2020 and IEC 60034 standards, efficiency is maintained and often improved. Our certified process ensures no degradation in motor performance.

Do you provide warranty on rewound motors?

Yes, we provide a standard warranty covering workmanship and materials supplied by our company. Please contact us for specific warranty terms relevant to your motor.

What types of motors can you rewind?

We can rewind AC and DC motors, low voltage and high voltage (up to 11 kV), slip ring and squirrel cage motors. We handle motors from a wide variety of manufacturers including Siemens, ABB, WEG, ELIN, and more.

What standards do you follow?

All our rewinding procedures are performed in accordance with EASA AR100-2020 and IEC 60034 standards. We are also ISO 9001:2015 certified, ensuring consistent quality management throughout every job.

Need Your Motor Rewound?

Contact our team for a consultation and quotation. We handle motors of all sizes and brands.